1. Ground access line, area division line
1) Line type
Class A--yellow paint solid line
Line width 60mm: In principle, it is used for item positioning lines;
Line width 80mm: In principle, it is used for equipment area lines;
Line width 120mm: In principle, it is used for the main channel line.
Class B - yellow paint dotted line
Line width 60mm: the internal division line of the large working area, the channel line that allows crossing (can be combined with virtual and real);
Class C - red solid line
Line width 60mm: the dividing line of the defective product placement area (when it touches three walls, draw a red solid line on the fourth ground);
Class D - Diagonal zebra crossing composed of yellow and black (inclined 45º)
Dangerous goods area line, warning area line, fire exit line;
2) Positioning line
Class A—location of equipment:
All equipment and worktables are positioned with yellow four-corner positioning lines, and the words "XX workbench/equipment" are marked in the inner space of the four-corner positioning lines of the workbench.
Class B—defective product area (waste recycling bins, boxes, defective product placement racks) positioning
Use the red line, if the positioning range is less than 40cm×40cm, then directly use the closed solid line box for positioning;
Class C—Location of fire-fighting equipment, oil, chemicals and other dangerous goods
Use red and white warning positioning lines;
Class D—Material stacking racks and common items of regular shape, positioning of all equipment that can be moved or easily moved
Use the yellow four-corner positioning line;
Class E - Positioning at the door-opening area where items such as fire hydrants and distribution cabinets are prohibited
Use a yellow and white zebra fill line;
Class F - positioning of mobile equipment (such as hydraulic forklifts, electric forklifts, material turnover vehicles, etc.)
Use the positioning line around the yellow line and mark the starting direction;
Class G--shelf positioning
Class H--door opening and closing line
Class I - height limit line
Class J--warning range line
Fire hydrants installed on the wall; power distribution cabinets, distribution boxes, electrical control cabinets, etc.; areas to remind operations to pay attention to, areas to remind walking attention, places to remind people to meet, etc.;
Class K--table item positioning
Parts to be processed, processed parts, work tools, inspection tools, record sheets, small object boxes;
2. Channel marking
3. Precautions for painting
Because there is a certain deviation between the computer display effect and the actual color, the color can be adjusted according to the actual effect of various colors (bright yellow, sky blue, bright red, standard green), but it is required to be close to the color sample effect displayed by the computer, and in Be consistent within the factory.
4. Tool identification plate
The tool cabinets, mold racks, and object cabinets are uniformly customized by the company (attached to the upper left corner of the cabinet door), indicating the tool category and the person in charge.
The above regulations can be individually adjusted by each unit during the specific implementation. For example, some simple occasions that only need to be marked with a name can be printed and produced by themselves, but it is required to be eye-catching and beautiful, and strive to be unified and standardized within the unit.
5. Workshop material identification plate
The material placement point in the workshop, the placement point of the material to be processed and the processed material, and the control of the name, quantity, specification and maximum limit of the material.
6. Regional signage setting
7. Other precautions
Garbage bins are not stored against the wall at a fixed point, and are cleaned regularly to prevent overflow and backlog.
Workplace set-up plans plan and show:
Production site (or crew area location)
aisle
WIP
Garbage storage point
other
In the work or production site, all the facilities and objects not marked in the fixed layout plan should be cleared, so that the drawings and objects are in line with each other.
The windows in the workshop cannot hang curtains or other obstacles.
There are clear positioning and slogans in the rest area of the team.
